A copper-phosphorus electrode is a specialized welding electrode that comes from a copper alloy made up of phosphorus. This electrode is crafted to utilize the beneficial properties of phosphorus in welding applications. Phosphor Copper Soldering; this is a solder with its basic material being binary copper and phosphorus alloy, it displays nice fluidity, suitable for contact brazing, flame brazing, high frequency brazing and furnace brazing. By adding silver to the phosphorous copper alloy, its wettability can be greatly improved so as to increase strength and toughness and reduce melting point. It’s extensively applied in refrigeration industry as well as motor, electrical appliance, instrument and other manufacturing industries.Sometimes it is used for flame brazing or resistive type/gap filler type/high frequency brazing methods.Copper-zinc solder finds its use mainly in the process of flame treatment together with other processes like resistance/spot-weld solder or high-frequency weldings.For more information about such materials and their applications you may want to get in touch with China Copper-Phosphorus Electrode Manufacturer.
BrazingAlloys | AWS | Chemical Composition(%) | Solidus | Liquidus | Main Uses | |||||||
Ag | Cu | P | Zn | Sn | Other | F | ℃ | F | ℃ | |||
BCu93P | BCuP-2 | / | 93 | 7 | / | / | / | 1310 | 710 | 1460 | 795 | Suitable for copper and copper alloy,with good fluidity. |
BCu86P | / | / | 86 | 7 | / | 7 | / | 1134 | 657 | 1270 | 687 | Mainly used for brazing of hard alloy cutter |
BCu91PAg | BCuP-6 | 2 | 91 | 7 | / | / | / | 1190 | 645 | 1450 | 785 | Mainly used for brazing ferrous metals, nickel-based alloys and Cu-Ni alloys; it has good fluidity. |
BCu89PAg | BCuP-3 | 5 | 89 | 6 | / | / | / | 1190 | 645 | 1325 | 720 | |
BCu88PAg | BCuP-4 | 6 | 86.7 | 7.3 | / | / | / | 1190 | 645 | 1275 | 690 | |
BCu80PAg | BCuP-5 | 15 | 80 | 5 | / | / | / | 1190 | 645 | 1300 | 705 | |
BCu75PAg | BCuP-6 | 18 | 75.5 | 6.5 | / | / | / | 1190 | 645 | 1190 | 645 |
Enhanced Flow: Phosphorus improves the flow of the welding rod, ensuring a smoother, more even weld.
Deoxidizer: Phosphorus acts as a deoxidizer, reducing the need for additional flux during the welding process.
Lowers Melting Point: Adding phosphorus lowers the melting point of copper alloys, making welding easier and more energy efficient.
Improves Strength and Toughness: Provides strong, durable weld joints.
Versatility: Suitable for a variety of welding applications.
Cost-Effectiveness: Typically more cost-effective than pure silver or other high-cost alloy welding rods.
phosphorus copper solder has a wide range of applications and is commonly used in ordinary flame welding. It is mainly used in the refrigeration, air conditioning, plumbing and electrical industries. We can produce all kinds of formulas, and can also cooperate with R&D and customization to reduce costs and increase efficiency for your production. Specifically Please contact the technical department if required.
Yes, copper phosphorus welding rods can be used in brazing processes such as contact brazing, flame brazing, high frequency brazing, and furnace brazing, depending on the specific composition and application requirements.
These welding rods are widely used in manufacturing industries such as refrigeration, motor manufacturing, electrical appliances, instrumentation, etc. where copper and its alloys are prevalent.
The addition of silver improves the wetting ability of the solder, increases strength and toughness, and lowers the melting point, thereby improving performance in welding and brazing applications.
Copper phosphorus welding rods have good corrosion resistance, which is advantageous in applications exposed to harsh environments.
The phosphorus content in the welding rod acts as a deoxidizer, reducing the need for additional flux during the welding process, simplifying the process and reducing costs.
For more detailed specifications, usage guidelines, and technical support, please consult China copper phosphorus welding rod manufacturers. They can provide comprehensive information on specific welding or brazing requirements.